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Have you tried measuring a Harness before braiding to see if the braiding process is having an effect? I'd be interested to hear if it did.
Is the drawing is printing to the correct size? If not you might want to check you haven't got the 'round dimensions' switched on.
You are probably aware that you can change the wire cutting length tolerances what you may not know if that you could create another 'VeSys Configuration' that enables you to swap between different sets of tolerances.
Pre-braiding measurements have been off a little, but I think that may be resolved after adding an add-on for splices. We tried round-offs in the past, but turned it off as it was rounding up for curves in the bundles. (I'd add curves to get the harness to fit within our print borders and bundle breakouts that should've been the same length were coming out with different lengths due to the bends.
I definately wouldn't recommend using 'Round Dimensions' because it creates more problems that it solves, I think it was a feature that was used a long time ago before it was as easy to create a scaled drawing as it is now.